How an Internal Combustion Engine Works

Many articles have been written debating the design, manufacture, improving the Internal Combustion Engine but, how many people really understand how an engine works?

I have found an excellent Haynes model that you build from a kit that will help any budding motor engineer improve their basic knowledge of an Internal Combustion Engine.

This could be ideal for any apprentice, motor vehicle student, motor sport student or young motor enthusiast, also great as a gift or present.

 Haynes Internal Combustion Engine Model

The engine you build is a greatly simplified version of a real car engine. The model is designed to be fun to put together, and to make it easier for you to understand how a full-size four-stroke car engine works. This box contains all the parts and tools you need to assemble the working model. It comes complete with its very own Haynes Manual giving you clear step-by-step instructions to guide you through the build process, all you need to provide is the time, two batteries and a little vegetable oil. The on/off controller also includes a sound chip which reproduces the noise of an engine starting, as the model begins to work. Cracking little working model.

WATCH VIDEO

Thanks for reading 🙂

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Improved Engine Crankcase Breather System explained

Now days on the vast majority of road going cars and vans a crankcase breather system or crankcase ventilation system is used to improve emission levels. In order to affect a controlled system a PCV (positive crankcase ventilation) valve is used to monitor the pressure in the crankcase and as this becomes too high this valves releases the excess pressure into the intake system. One thing to understand is that all internal combustion engines “leak” a small amount of combustion charge past the piston rings. When introduced into the intake system (via the PCV valve) this charge of leaked combustion gases will generally reduce the main intake charge or fuel and air mix, thus reducing the efficiency of the intake charge. This will cause loss of power and in worse case scenarios “pinking” and “detonation”.

It is common knowledge that all internal combustion engines (even when new) will have a certain amount of “blow-by” past the piston rings (a mix of acids and water vapour – combustion by products), which if left stuck in the crankcase will increase crankcase pressure leading to issues affecting the engines performance such as:-

  • Reduced efficiency of oil scraper rings – creating increased oil consumption
  • Starting problems and uneven idling or “rough” tick over.
  • Blow-by gases causing oil contamination, “sludging” and increased engine wear.
  • Weakened fuel charge, causing ignition retardation and power loss.
  • Blow-by gases will escape through the easiest route possible – filler cap, dipstick or blow past oil seals.

All of the above may affect engine efficiency and performance.

On understanding the above you may now realise why a good breather system is needed on a race or high performance engine. In general terms for this application any “blow-by” gases are taken away and not fed back into the intake system but directed to a dedicated “oil catch tank”, sometimes known as a “breather tank”. This way the crankcase gases are filtered through baffles and oil, waste contaminants and pollutants “settle” to the bottom of the tank whilst cleaner air is then passed through a filter back to atmosphere.

Sometimes this oil and contaminants from the catch tank can be fed back down into the sump to be mixed with existing oil, its important to remember if this is the case the returning oil must be returned to the sump at a level below the normal level of the oil in the sump, this is because if it was returned above this level the positive crankcase pressure would blow the oil back up the drain pipe back to the catch tank. Obviously draining oil back to sump will create the need to change the oil much more regularly.

This blog is aimed at giving a basic understanding of a PCV breather system; in reality this system is a little more complicated in its operation but I have tried to simplify it to aid understanding.

Thanks for reading 🙂

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Why use an Oil Catch Tank?

Every internal combustion engine has pressure & blow-by gases in the crankcase & valve cover. Some engines do a better job of separating the oil vapours before reaching the PCV (positive crankcase ventilation) vents than others. Most engines don’t, sending a poor mix of oil vapour & waste gases out the PCV vent & in to the intake system. These vapours smother important (& expensive) sensors with oil & gunk (typically carbon deposits). In worst case scenarios, this gunk can build up on the valves affecting performance. On a smaller, micro level, oil vapours take the space of oxygen molecules altering air-fuel ratios & lowering the efficiency and performance of your engine. The simple idea is to trap the oil vapours in the PCV system before they have the chance to affect the intake charge. As oil mist & gases enter a catch can they are forced to flow through a series of filter / baffle screens. As the gases flow through these baffles, oil & gunk run down the baffles to the bottom of the tank & lighter gases reach the outlet tube at the top and vent to atmosphere via a filter. Without these baffles, only a fraction of the liquids are trapped by the catch can. A drain in the bottom allows the tank to drain captured oil back to sump (or drained off at regular intervals via a valve) where the oil is reused and any deposits are captured via the oil filter.
I hope this has been a useful blog for some one and if I can help in any way with your future custom modifying needs please contact us at www.flashcustoms.co.uk
Oil Catch Tank Design coming next

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